Forged / Hot Rolled Steel Ball
Features
Forged Steel Ball are precision-engineered components extensively utilized in industries in which sturdiness and performance are paramount. Recognized for his or her high-quality strength and resistance to put on, these balls are produced using a forging process that complements their structural integrity. Unlike forged or sintered balls, forged steel balls go through excessive compression and shaping, resulting in a dense and tough product suitable for traumatic programs.
Available ball sizes: dia. 20mm - dia. 150mm
Allstar Hot Rolled Steel Ball rolled direct from selected high quality carbon and alloy steels bar, followed by in-line heat treatment and uniform quenching, tailored to give even hardness throughout.
Available ball sizes: dia. 20mm - dia. 80mm
Application Areas
• SAG mills
• Vertimills
• Mainly used in gold, copper and other mineral processing plants
Main benefits
• High impact toughness
• High wear resistance
• Low breakage rate
Specifications
- #60Mn
- #B2
- #B4
|
Diameter (MM) |
Surface Hardness(HRC) |
Core Hardness(HRC) |
Chemical Composition(%) |
|
20 |
60-65 |
55-60 |
C 0.57-0.65 Mn 0.70-1.00 SI 0.17-0.37 CR 0.25 max. S 0.035 max. P 0.035 max.
|
|
25 |
60-65 |
55-60 |
|
|
30 |
60-65 |
55-60 |
|
|
40 |
60-65 |
55-60 |
|
|
50 |
60-65 |
52-58 |
|
|
60 |
60-65 |
52-58 |
|
|
70 |
58-65 |
50-56 |
|
|
80 |
58-65 |
50-56 |
|
|
90 |
58-63 |
45-50 |
|
|
100 |
58-63 |
45-50 |
|
|
110 |
55-60 |
40-50 |
|
|
120 |
55-60 |
40-50 |
|
|
130 |
55-60 |
40-50 |
|
|
140 |
55-60 |
40-50 |
|
|
150 |
55-60 |
45-50 |
|
Diameter (MM) |
Surface Hardness(HRC) |
Core Hardness(HRC) |
Chemical Composition(%) |
|
20 |
60-65 |
58-64 |
C 0.70-0.90 Mn 0.72-0.92 SI 0.17-0.37 CR 0.50-0.90 S 0.03 max. P 0.03 max.
|
|
25 |
60-65 |
58-64 |
|
|
30 |
60-65 |
58-64 |
|
|
40 |
60-65 |
58-64 |
|
|
50 |
60-65 |
58-64 |
|
|
60 |
60-65 |
58-64 |
|
|
70 |
60-65 |
58-64 |
|
|
80 |
60-65 |
58-64 |
|
|
90 |
58-65 |
54-61 |
|
|
100 |
58-65 |
54-61 |
|
|
110 |
58-65 |
54-61 |
|
|
120 |
56-63 |
50-57 |
|
|
130 |
56-63 |
50-57 |
|
|
140 |
56-63 |
50-57 |
|
|
150 |
56-63 |
50-57 |
|
Diameter (MM) |
Surface Hardness(HRC) |
Core Hardness(HRC) |
Chemical Composition(%) |
|
60 |
60-65 |
58-63 |
C 0.58-0.66 Mn 0.65-0.80 SI 1.30-1.90 CR 0.70-0.90 S 0.025 max. P 0.025 max. |
|
70 |
60-65 |
58-63 |
|
|
80 |
60-65 |
58-63 |
|
|
90 |
60-65 |
58-63 |
|
|
100 |
60-65 |
58-63 |
|
|
110 |
57-64 |
55-62 |
|
|
120 |
57-64 |
55-62 |
|
|
130 |
57-64 |
55-62 |
|
|
140 |
57-64 |
55-62 |
|
|
150 |
57-64 |
55-62 |
Package
Type A. Steel Drums
N.W. 850KG-900KG/Drum ; G.W. 867KG-917KG/Drum
Type B. Bulk Bags
N.W. 1000KG/Bag ; G.W. 1002KG/Bag
Manufacturing Process of Forged Steel Balls
The production of Forged Steel Ball China starts with amazing steel billets, which can be cautiously selected primarily based on their chemical composition. These billets are heated to excessive temperatures, making the steel malleable. The heated billets are then subjected to forging, in which they may be fashioned beneath high stress using a die. This technique aligns the internal grain structure, enhancing the mechanical homes of the ball. Following forging, the balls are cooled to reap the favored inflexiblity and sturdiness. Precision grinding ensures that each ball meets strict dimensional standards.Material Properties and Advantages
Forged Steel Ball in China are renowned for their hardness, impact resistance, and durability. The forging method removes voids and inconsistencies in the steel, resulting in a product that could resist high-stress situations. The ones houses make cast metal balls ideal for industries in which additives are subjected to repeated effect, abrasion, or excessive-strain environments. Their superior density and uniformity additionally make a contribution to smoother operation and reduced placement on equipment.Applications Across Industries
The versatility of Forged Steel Ball is pondered in their huge variety of programs. Inside the mining enterprise, they're used in ball generators to crush and grind ores. Cement plant life also depends upon cast metal balls for grinding clinker and different materials. Within the power quarter, these balls play a vital position in pulverizing coal for combustion. The chemical and creation industries also gain from their excessive overall performance in numerous grinding and milling strategies. Similarly, solid steel balls are occasionally used in heavy machinery and car additives in which durability is critical.Quality Standards and Inspection
Best is a key issue of Forged Steel Ball Supplier in China. Producers adhere to rigorous requirements to make certain steady performance. Each ball is inspected for hardness, length, surface finish, and inner integrity. Non-unfavourable checking out methods inclusive of ultrasonic inspection are generally hired to detect flaws that could compromise the ball’s power. The eye to detail in exceptional control ensures that forged steel balls can reliably meet the demands of industrial applications.About Forged Steel Ball
Forged Steel Ball Manufacturer in China remain a vital factor in industries that require excessive power and wear resistance. Their production procedure, fabric houses, and versatility cause them to have a desired desire for critical applications. As industries evolve and gadget demands boom, the reliance on high-quality cast steel balls is anticipated to develop, cementing their position as a long lasting and dependable solution for various grinding and milling operations.
